IUNA Assembly Inspector
Automated visual inspection for your production
The intelligent camera system for your quality assurance
With the IUNA Assembly Inspector, we offer you a system that can be used flexibly in quality assurance. Each Assembly Inspector is individually configured for your manufacturing process. By optimally coordinating software and hardware, we maximize the reliability of the inspection.
For our Assembly Inspector, we combine high-resolution industrial cameras and customized AI models. This allows us to offer you automated testing with maximum precision.
Areas of Application
The IUNA Assembly Inspector offers versatile solutions for a wide range of quality assurance challenges in manufacturing
Presence Check
Our Assembly Inspector excels at verifying the presence of critical components in complex assemblies. The system can detect even small parts like nuts, bolts, clips, and connectors with high precision.
- Verification of nuts, bolts, studs, and clips
- Detection of missing or incorrectly installed components
- Inspection of multiple features in a single cycle
- Prevention of costly assembly errors and rework
Dimensional Measurement
Our Assembly Inspector provides precise dimensional measurements of critical components, ensuring they meet exact specifications. The system can measure distances, angles, diameters, and other geometric parameters with sub-millimeter accuracy.
- Verification of dimensional and positional tolerances
- Measurement of hole spacing, angles, and gaps
- Comparison with CAD specifications
- Simultaneous measurement of multiple dimensions in-line
Optical Character Recognition (OCR)
Read and verify text, serial numbers, and labels on components. Our OCR system handles various fonts, sizes, and surfaces with high accuracy.
- Text and serial number recognition
- Support for various fonts and surfaces
- Label verification and quality control
Code Reading
The Assembly Inspector reliably reads and verifies QR codes, Datamatrix codes, and barcodes. This enables seamless traceability and automated identification of components throughout the production process.
- Reading of QR codes, Datamatrix codes, and barcodes
- Component traceability throughout production
- Verification of code readability and content
- Integration with MES and ERP systems
Modular design for maximum flexibility
Our complete turnkey system includes all hardware and software components for reliable visual inspection
Intuitive User Interface
The user interface is hosted directly on the IUNA AI Server and can be accessed via any web browser from any PC with network connection to the server. No additional software installation required.
Real-time Visualization
Operators can see inspection results immediately with clear OK/NG status indicators.
Instant Results
Fast AI inference delivers inspection results with detailed defect information.
Browser-Based Access
Access from any networked device - no client software installation needed.
Industrial Camera
- High-resolution industrial cameras
- Including lenses and mounting
IUNA AI Server
- AI inference for image processing
- Available in 19″ rack housing
PLC
- PROFINET Simatic or EtherNet/IP
- Seamless line integration
Vision Light
- Industrial LED lighting
- Optimal component visibility
Flexible System Integration Options
The IUNA Assembly Inspector can be easily integrated into your existing production environment via the included PLC. Choose from three flexible camera configuration options to match your specific production requirements.
1. Robot-Mounted Industrial Camera
The industrial camera is mounted on the robot arm, allowing flexible inspection of stationary parts from multiple angles.
PLC Compatibility
The IUNA Assembly Inspector supports industry-standard communication protocols:
- PROFINET Simatic PLCs
- EtherNet/IP Allen-Bradley PLCs
Robot Compatibility
Full support for all major industrial robot brands:
- KUKA
- FANUC
- ABB
- Yaskawa
Complete Turnkey Solution
We deliver the complete hardware package including industrial camera technology and accessories such as lenses and tripods, light sources, PLC, and if required, the enclosure (inspection cell). We also handle on-site commissioning, so you can integrate the complete ready-to-use system into your production without any prior knowledge.
Advantages of the IUNA Assembly Inspector
The IUNA Assembly Inspector offers numerous advantages for your production
Maximum Precision
Our AI models are trained for highest precision and provide reliable inspection results.
Fast Integration
Our systems can be seamlessly integrated into existing production lines.
Reliable Results
Consistent quality control through objective AI-based inspection.
Cost Efficiency
With the Assembly Inspector you save working time and money. At the same time, costs are predictable and transparent.
Fast Cycle Times
Due to Multi-GPU processing the Assembly Inspector can process large amounts of data very fast and comply short cycle times.
Custom AI Models
Our AI models are individually trained and optimized for your specific requirements.
Our Implementation Process
Our proven implementation process ensures a smooth integration of the IUNA Assembly Inspector into your production environment
Use Case Assessment
We analyze your requirements and develop a customized solution concept.
System Installation
We install the complete hardware including industrial camera, IUNA AI Server, PLC, lighting technology, and if necessary an inspection cell at your site.
AI Model Teaching & Configuration
We train and configure the AI models specifically for your inspection task.
Autonomous Inspection
From now on, the Assembly Inspector takes over your inspection fully automatically. With the help of the user interface, you can track and evaluate results at any time.
Integration Options
Choose the integration option that best fits your production needs.
Robot-Mounted Industrial Camera
The industrial camera is mounted on the robot arm, allowing flexible inspection of stationary parts from multiple angles.